Minimize Costs, maximize Sustainability
Lower lifecycle cost through built-in quality and reliability.
We are the market-leading provider of Artificial Lift Systems for wells in mature conventional fields, unconventional plays, and thermal recovery operations. Our systems prioritize energy efficiency by incorporating advanced technologies that minimize power consumption while maintaining peak performance, resulting in a reduced environmental footprint. By optimizing energy usage, we reduce overall operational costs, making our solutions both cost-effective and environmentally friendly over the long term.
Our Artificial Lift Systems are built on decades of technological advancements that extend the application range, efficiency, and reliability of the system in the toughest downhole conditions. We can help you achieve production rates from 50 to 10,000 B/D, handle temperatures up to 200°C (400°F), and withstand buildup rates of up to 25°C per 100 ft—allowing you to get closer to the reservoir.
Our systems are designed to improve uptime and reduce the cost of your operations.
Our systems are installed, and serviced by a highly qualified team of engineers and technicians that partner with you to understand your specific needs and ensure that your Artificial Lift System fits your technical and business goals.
Whether your challenge is high gas, high viscosity and/or abrasive content in the fluid stream, high downhole temperatures, costly interventions, or a rapid production decline curve, our experts can recommend the best solution to keep your well on production.
Transforming Challenges into Solutions
Permanent Magnet Multi-Phase Pump (PMMPP)
Key Features:
Transformational Technology for the ESP Industry.
The Multi Phase Axial Flow Contra-Helical Pump is the core of a new, revolutionary type of artificial lift system.
The design provides unique flow characteristics and hydraulic mechanisms to generate superior production performance in today’s difficult wells, whether the challenge is sand, gas, high viscosity oil, or a combination of these.
The improved sand performance is accomplished with no additional sand protection devices downhole.
Permanent Magnet Electrical Submersible Pump (PMESP)
Key Features:
Extended motor run life and reduced intervention costs due to the shorter, cooler running motors and the elimination of failure-prone tandem motor systems in high horsepower ESP applications.
Potential to reduce well construction and well completion costs using shorter, smaller diameter motors and pumps deployed on cables.
A reduction in energy consumption per barrel lifted of between 20% to 25% versus induction motors – reduced CAPEX, OPEX, and CO2 emissions.
A significantly extended range of production from each installed system due to the wider operating speed range.
Permanent Magnet Progressive Cavity Pump (PMPCP)
Key Features:
No Gearbox. Direct coupling to motor through protector and flex shaft. No rods, centralizers, or drive heads.
PM Motor can develop high torque from low speeds.
Flow bypass systems: Life-diverted valves can be installed with PC pumps to dump solids in the tubing back into the annulus at shutdown.
Constant operating speed prevents stick slip in the PC pumps, reducing mechanical stresses.
No broken rotors.
Variable Speed Drives (VSD)
PMACs require a drive specifically designed for PM motors. The PM drive setup is most similar to flux vector drives for AC induction motors.
The drive uses current switching techniques to control motor torque and simultaneously controls both torque and flux via mathematically intensive transformations between one coordinate system and another.
- PM drives use motor data and current measurements to calculate rotor position.
- The digital signal processor (DSP) calculations are precise, enabling fine control.
- During every sampling interval, the three-phase AC system (dependent on time and speed) is transformed into a rotating two-coordinate system where every current is expressed and controlled as the sum of vectors.
Transformers
Oil-Filled Step-Up Transformer, xx KVA, 3ph, Frequency 0-120 Hz, ONAN cooling, Primary 400 Volt Delta connected, Secondary multi tap 1000- 3500 Volt Delta connected, dDO, 40°C Max Ambient temperature, Oil temperature rise: 55°C, 60°C average winding temperature rise, Cooper winding, outdoor type, oil immersed, Carbon steel tank with cooling fins, Enclosures (IP56), K factor #4.
Key Features:
- Side mounted IP56 primary & secondary cable boxes
- Cooling fins
- Oil level gauge with contacts
- Oil Temperature Indicator with contacts
- Pressure Vacuum gauge with contacts
- Pressure Relive valve
- Oil Filling Plug
- Oil drain Valve
- Oil sampling
- Lifting Lug
- Earthing terminal
- Rating and Connections name Plate
- In accordance with IEC Standard
ESP Gauges
The Oxford ESP Gauge is a reliable field-proven system that incorporates the latest in engineering, manufacturing, and quality principles to deliver a trusted solution that can be deployed many times with confidence. Fast data update rates provide downhole visibility, capturing events as they happen, enabling real-time well monitoring, management, and optimization of assets. High-accuracy sensors and high-resolution measurements provide meaningful data for interpretation, analysis, and ESP management.
key Features:
- QuickStart
- Variable speed telemetry
- Slimline body 3.75″ OD compatible with all motor series
- On-board diagnostics
- Pressure rating up to 10,000 psi
Available measurements:
Intake and discharge pressures
Intake temperature
Two motor temperatures
3 axis vibration
Well inclination
Integrated Surface Panel (ISP3)
The Integrated Surface Panel (ISP3) is a standalone data management system that uses a modular design concept to display, log and monitor downhole conditions in real-time for maximum pump protection and optimised production from the well.
key Features:
- Colour display
- Secure digital non-volatile flash memory
- Integrated keypad
- Alarm/Trip relay
- Onboard diagnostics with live reporting
- IP65 rated aluminium enclosure
- Can graph up to 2 channels
Permanent Gauges
The Oxford Permanent Gauge brings Simplicity, Reliability, and Sophistication together into one design that features the very latest in advanced downhole monitoring technology, providing operators with access to valuable downhole data to enhance field production through controlled water injection management and artificial lift optimization.
key Features:
- Temperature rating up to 302°F
- Compatible with all sizes and types of tubing strings
- Pressure rating up to 10,000 psi
- Fully welded design with pressure testable gauge head
TEC Cable
This single conductor instrument cable is a reliable solution for downhole monitoring applications up to 150°C. The tin-coated copper conductor is protected from corrosive wellbore environments by the stainless steel outer tube, which provides excellent mechanical protection and serves as an impermeable barrier to well fluids. Combined with our Well Monitor PCP Pressure gauge, this cable provides an optimal monitoring solutions for hostile monitoring up to either 125°C or 150°C.
ESP CABLES
RSO offers a complete range of tailored cables suitable for ESP applications.
ESP cables selection requires careful consideration to meet anticipated mechanical, temperature, and chemical stresses. The correct selection is critical to the entire system efficiency and reliability. RSO cables are available in either flat or round profiles.
Cable Auxiliary Equipment and Accessories
Cross Coupling , Mid joint and ESP CLAMPS (PROTECTOLIZERS)
Cast Cross Coupling Cable Protectors and Mid Joint Cable Protectors provide protection and support for various configurations and profiles of ESP cables, control lines, and/or TEC cables.
The Cross Coupling Protector prevents possible mechanical damage in ESP cable during RIH and POOH in deviated wells. The streamline design reduces any potential hanging during RIH and POOH.
We can provide a wide range of sizes and configurations covering tubing from 2-3/8”, to 7-1/2” Tubing, ESP Cable from #1 AWG to #6 AWG flat or round profiles, and control line from 1/4″ to 3/4″ and 11×11 Encapsulated Cable.
Wellhead Penetrator P3
The QCI P3 is a single-mandrel, field-installed, 1-3/4” diameter electrical penetrator system that can be installed on either round or flat (2F) ESP cable. It supports a full range of ESP cable sizes from #6 AWG, #4 AWG, #2 AWG, and several #1 AWG cables in both leaded and non-leaded configurations. It offers a direct feed-through of the ESP cable to the surface without requiring a splice or downhole connection of any kind. The downhole ESP cable is connected to the surface cable within the QCI conduit box, available in Class 1, Division 1 and Class 1, Division 2 configurations. The QCI P3 system is rated and certified to 5,000 psi API WP and is a direct feed-through; the maximum rating for voltage and amperage is dependent on the pump cable.
WHY P3:
- Reusable surface conduit system
- Suitable for hazardous locations
- Reduces workover costs
- 99.95% Reliability
Wellhead Penetrator P3X
The new FM Certified P3X product family reaches a new level of performance and efficiency. The P3X is an epoxy-less design utilizing a new, patented cable-lock system resulting in reduced installation time. The P3X delivers a fast approach to an elastomeric seal than can withstand the rigors of well operation with varying pressures and temperatures.
WHY P3X:
- No Epoxy
- Fast Assembly using Standard Tools
- Operating Pressure: 5,000 psi Max: 6,000 psi @ 350F
- Proof Tested to 13,500 psi
- Voltage: 5,000 volts
- FM Certified
- Fits in Existing P3 Profiles
- Patented Cable Seal Design
- Patented Cable Lock System
Wellhead Penetrator p5
Its “3-leddged design” isolates each conductor within separate tubes using metal-to-metal sealing and robust connections to connect the ESP Cable. The QCI P5’s simple approach and design make it a great solution for installing an ESP on a existing well and for new installations requiring a concentric wellhead of multiple ESPs in the well. The 10k psi rating option offers protection against offset fracking, eliminates cable splices in the wellbore, and can be retrofit to fit non-ESP wellheads.
WHY P5:
- Eliminates cable splices in the wellbore
- Able to retrofit to non-ESP wellheads
- Adaptable to concentric wellhead completions and wells with limited annular space
- Proven metal-to-metal seal
- Permits the use of shielded and non-shielded cable
Packer penetrators
Innovex offers a full range of packer penetrator solutions that meet your pressure requirements, well bore conditions and casing program designs.
A robust stock of inventory secures short lead times while training and onsite field support with our certified technicians ensure success on every ESP well completion. Innovex also has different types of Packer Penetrators available upon request such as the Slim-Line Packer Penetrators and the harsh environment Penetrators.
Artificial Lift Well Monitoring
Benefits:
- Accelerated access to critical information
- Quicker response times for troubleshooting and emergencies
- Minimize downtime and enhance efficiency
- Optimized production costs
- Lower service personnel costs
Key Features:
- Data Collection & Transfer
- Control
- Monitoring
- Data Visualization & Reporting
